Raw Materials:Automotive and motorcycle wiring, communication cables, telephone lines, network cables, household appliance dismantling wires, various plug-type miscellaneous wires, industrial square wires.
Final Products: Copper and plastic granules.
Main Part: Conveyor belts, shredders, crushers, dust collectors, air classifiers, linear screens, and electrostatic separators (optional).
Product Description
The copper wire recycling machine is mainly used to recycle various types of waste wires and cables, processing them into copper and plastic granules. Copper and plastic are separated, with a separation efficiency of up to 99%. Pure copper can be sold directly or further refined. Copper can be refined into cathode copper with a purity of over 99.99%. The plastic granules are generally PVC or rubber materials and can also be sold directly.
Applicable Raw Materials
Automotive and motorcycle wiring, communication cables, telephone lines, network cables, household appliance dismantling wires, various plug-type miscellaneous wires, industrial square wires, single-strand or multi-strand copper/aluminum core cables.
Final Products
Copper granules, aluminum granules, plastic granules
Working Process
First, a shredder is used to shred the material, which is about 3cm long, and then the material is further shredded by a knife pulverizer to peel off plastic and copper. The pulverized materials enter the high-precision airflow sorting machine through the wind conveying system for sorting to obtain plastic and copper. The unsorted plastics enter the electrostatic sorting machine for secondary sorting to ensure the reuse rate of copper. At the same time, pulse dust collection equipment is used to effectively control dust overflow, and the dust removal efficiency is as high as 99% to ensure that there is no dust pollution in the production process.
Machine Features
1. Structure & Installation: Compact and modular structural configuration with an optimized layout. Supports rapid installation, commissioning, and a reduced footprint.
2. Control System: Driven by a PLC automation control loop to ensure continuous, uniform material feeding. Features integrated intelligent fault diagnostics and automated alarms for highly stable, low-maintenance operations.
3. Shredding Mechanism: The shredder shaft possesses premium hardness rating and high load-bearing impact strength. The tearing mechanism consists of micro-cutter tips and cylindrical shanks, specifically engineered to minimize consumable wear.
4. System Integration: The primary grinding mill, separation units, and dust extraction hoods are structurally combined on a single transportable skid/platform, facilitating mobile deployment.
5. Granulating Unit: The granulator rotor adopts staggered/alternating knife shafts to improve throughput capacity, reduce acoustic emissions, and mitigate mechanical vibration.
6. Separation Efficiency: Employs a dual-stage setup featuring a pneumatic air-flow separator coupled with a high-voltage electrostatic separator, delivering a total purification and sorting rate of ≥ 99%.
7. Environmental Compliance: Equipped with a high-performance pulse-jet bag filter system with a particulate capture efficiency of ≥ 99%. Effluent air quality meets strict national comprehensive air pollutant emission standards with zero secondary environmental impact.
8. Material Metallurgy: Heavy-duty wearing components, including cutting blades and sizing screens, are fabricated from proprietary abrasion-resistant, high-toughness alloy steel to optimize service lifecycles.
9. Recirculation Loop: Features an automated material feedback loop that re-routes unseparated fractions back into the shredding stage, ensuring 100% complete liberation of copper from polymer fractions.
Technical Parameters
| Model | YS-TMJ-500 | YS-TMJ-1000 |
| Capacity | 300-500kg/h | 800-1000kg/h |
| Power | 67 kw | 154 kw |
| Dimension | 9.5*7.5*4.2/m | 20*12*4.6/m |
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