Raw Materials:Soft-pack battery, mobile phone battery, shell-type battery, cylindrical battery, e-bike battery, EV battery, etc.
Final Products: black mass, aluminum granule, copper granule, plastic, steel shell,separator plastic
Main Part: Belt conveyor, shredder, crusher, screening machine, belt magnetic separator, grinder, air flow separator, pulse dust collector etc.
Product Description
Driven by the surging global demand for critical battery metals, we have dedicated years to the R&D and manufacturing of advanced lithium-ion battery recycling plant. Through hundreds of rigorous process tests and continuous technological iterations, we remain committed to delivering professional, industrial-grade recycling solutions to our global clientele.Today, we are proud to unveil our next-generation integrated lithium battery recycling system. Engineered specifically for the safe and highly efficient processing of spent batteries, this system combines cutting-edge thermal treatment with high-precision dry mechanical separation technologies. It enables the recovery of critical resources—including premium-purity Black Mass, copper, and aluminum—ensuring strict environmental compliance while unlocking exceptional, sustainable economic value for your plant operations.
The Value of Recycling
Core Economic Value: Material and Metal ExtractionThe direct economic value of a lithium-ion battery depends heavily on its cathode material type. Different battery chemistries yield highly varied profit margins due to their specific metal contents.
Ternary Lithium Batteries (NMC/NCA) : These batteries contain high concentrations of valuable metals, including cobalt (5%–20%), nickel (5%–15%), and lithium (1%–3%). They serve as the primary profit driver for recycling plants due to their strong cash conversion capability.
Lithium Iron Phosphate Batteries (LFP) : LFP batteries do not contain expensive cobalt or nickel; their recovery value primarily lies in lithium, steel/aluminum casings, and copper foils. Their profitability is highly sensitive to lithium market prices, often requiring echelon utilization (repurposing retired batteries for energy storage or low-speed electric vehicles) to maximize returns.
Lithium Cobalt Oxide Batteries (LCO) : Commonly used in consumer electronics like smartphones and laptops, these batteries feature extremely high cobalt content and command top-tier pricing per ton in the scrap market.
Structural Material Value: Mechanical crushing and separation processes yield high-purity copper and aluminum granulates. The negative electrode copper foil accounts for approximately 35% of the scrap weight, providing a substantial secondary revenue stream.
Applicable Raw Materials
It handles all types of lithium battery (pouch battery, mobile phone battery, shell-type battery, cylindrical battery, E-bike battery, EV battery, etc.).
Final Products
The final products are black mass, aluminum granule, copper granule, plastic, Iron shell and separator plastic etc. The output will vary depending on the type of battery.
Working Process
The waste lithium battery is sent to the single shaft shredder by the conveyor for shredding, the shredded material is sent to the hammer crusher through the conveyor for secondary crushing, and the secondary crushed material enters the linear vibrating screen to collect a part of the positive and negative electrode powder. the diaphragm paper in the remaining mixed material is separated by the induced draft fan, and the iron is separated by the magnetic separator. The remaining material enters the grinding machine for the third crushing, and then passes through the trommel screen to collect part of the positive and negative electrode powder, and the remaining material is separated from copper and aluminum by two air separators. The light material collected by the cyclone and pulse dust collector will enter the linear vibrating screen for re-sorting. After the exhaust gas is treated by the purification equipment, it can meet the national emission standard.
Machine Features
1. High Degree of Automation: Features user-friendly operations, stable running performance, and minimal manual intervention.
2. Eco-Friendly Footprint: Engineered for low energy consumption, low noise levels, and a compact footprint with zero structural dust leakage.
3. High Separation Rate: Delivers up to a 99% metallic and powder separation rate, producing high-purity materials ready for direct commercial sale.
4. High-Capacity Sorting: Capable of processing a wide range of materials with rapid sorting speeds and high throughput.
5. Zero Pollution: Equipped with an advanced closed-loop filtration system that ensures zero untreated emissions, achieving a truly green recycling process.
6. Advanced Cooling Technology: Utilizes dual water-cooled and air-cooled turbine mills to prevent material degradation and ensure cleaner, more thorough material liberation.
Technical Parameters
| Model | LDC-500 | LDC-1000 |
| Capacity | 400-500(kg/h) | 800-1000(kg/h) |
| Power | 226Kw | 380Kw |
| size | 40*10*4.8(m) | 60*10*4.8(m) |
| weight | 15(ton) | 30(ton) |
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